refactor: impoved freeze protection

src/MainTask.h

@@ -243,7 +243,7 @@ protected:
 
   void heating() {
     // freeze protection
-    if (!settings.heating.enabled) {
+    {
       float lowTemp = 255.0f;
       uint8_t availableSensors = 0;
 
@@ -275,14 +275,19 @@ protected:
       }
 
       if (availableSensors && lowTemp <= settings.heating.freezeProtection.lowTemp) {
+        if (!vars.master.heating.freezing) {
           if (!this->freezeDetected) {
             this->freezeDetected = true;
             this->freezeDetectedTime = millis();
 
           } else if (millis() - this->freezeDetectedTime > (settings.heating.freezeProtection.thresholdTime * 1000)) {
             this->freezeDetected = false;
+            vars.master.heating.freezing = true;
+
+            if (!settings.heating.enabled) {
               settings.heating.enabled = true;
               fsSettings.update();
+            }
 
             Log.sinfoln(
               FPSTR(L_MAIN),
@@ -290,13 +295,23 @@ protected:
               lowTemp, settings.heating.freezeProtection.lowTemp
             );
           }
+        }
 
-      } else if (this->freezeDetected) {
+      } else {
+        if (this->freezeDetected) {
           this->freezeDetected = false;
         }
 
-    } else if (this->freezeDetected) {
+        if (vars.master.heating.freezing) {
-      this->freezeDetected = false;
+          vars.master.heating.freezing = false;
+
+          Log.sinfoln(
+            FPSTR(L_MAIN),
+            F("No freezing detected, current low temp: %.2f, threshold: %hhu"),
+            lowTemp, settings.heating.freezeProtection.lowTemp
+          );
+        }
+      }
     }
   }
 

src/OpenThermTask.h

@@ -170,8 +170,7 @@ protected:
     // Heating settings
     vars.master.heating.enabled = this->isReady()
       && settings.heating.enabled
-      && vars.cascadeControl.input 
+      && (vars.master.heating.freezing || (vars.cascadeControl.input && !vars.master.heating.blocking))
-      && !vars.master.heating.blocking
       && !vars.master.heating.overheat;
 
     // DHW settings

src/RegulatorTask.h

@@ -240,6 +240,11 @@ protected:
       ) * settings.heating.turboFactor;
     }
 
+    // If freezing, set temperature to no lower than low temp provided by freeze protection
+    if (vars.master.heating.freezing && fabsf(settings.heating.freezeProtection.lowTemp - newTemp) < 0.0001f) {
+      newTemp = settings.heating.freezeProtection.lowTemp;
+    }
+
     return newTemp;
   }
 };

src/Settings.h

@@ -304,6 +304,7 @@ struct Variables {
       bool enabled = false;
       bool indoorTempControl = false;
       bool overheat = false;
+      bool freezing = false;
       float setpointTemp = 0.0f;
       float targetTemp = 0.0f;
       float currentTemp = 0.0f;

src/strings.h

@@ -87,6 +87,7 @@ const char S_EXTERNAL_PUMP[]                        PROGMEM = "externalPump";
 const char S_FACTOR[]                               PROGMEM = "factor";
 const char S_FAULT[]                                PROGMEM = "fault";
 const char S_FREEZE_PROTECTION[]                    PROGMEM = "freezeProtection";
+const char S_FREEZING[]                             PROGMEM = "freezing";
 const char S_FILTERING[]                            PROGMEM = "filtering";
 const char S_FILTERING_FACTOR[]                     PROGMEM = "filteringFactor";
 const char S_FLAGS[]                                PROGMEM = "flags";

src/utils.h

@@ -2170,6 +2170,7 @@ void varsToJson(const Variables& src, JsonVariant dst) {
   mHeating[FPSTR(S_BLOCKING)] = src.master.heating.blocking;
   mHeating[FPSTR(S_INDOOR_TEMP_CONTROL)] = src.master.heating.indoorTempControl;
   mHeating[FPSTR(S_OVERHEAT)] = src.master.heating.overheat;
+  mHeating[FPSTR(S_FREEZING)] = src.master.heating.freezing;
   mHeating[FPSTR(S_SETPOINT_TEMP)] = roundf(src.master.heating.setpointTemp, 2);
   mHeating[FPSTR(S_TARGET_TEMP)] = roundf(src.master.heating.targetTemp, 2);
   mHeating[FPSTR(S_CURRENT_TEMP)] = roundf(src.master.heating.currentTemp, 2);

src_data/locales/en.json

@@ -119,6 +119,7 @@
         "mHeatEnabled": "Heating enabled",
         "mHeatBlocking": "Heating blocked",
         "mHeatOverheat": "Heating overheat",
+        "mHeatFreezing": "Heating freezing",
         "sHeatActive": "Heating active",
         "mHeatSetpointTemp": "Heating setpoint temp",
         "mHeatTargetTemp": "Heating target temp",

src_data/pages/dashboard.html

@@ -195,6 +195,10 @@
                   <th scope="row" data-i18n>dashboard.states.mHeatOverheat</th>
                   <td><i class="mHeatOverheat"></i></td>
                 </tr>
+                <tr>
+                  <th scope="row" data-i18n>dashboard.states.mHeatFreezing</th>
+                  <td><i class="mHeatFreezing"></i></td>
+                </tr>
                 <tr>
                   <th scope="row" data-i18n>dashboard.states.sHeatActive</th>
                   <td><i class="sHeatActive"></i></td>
@@ -633,6 +637,11 @@
               result.master.heating.overheat ? "success" : "error",
               result.master.heating.overheat ? "red" : "green"
             );
+            setStatus(
+              '.mHeatFreezing',
+              result.master.heating.freezing ? "success" : "error",
+              result.master.heating.freezing ? "red" : "green"
+            );
             setValue('.mHeatSetpointTemp', result.master.heating.setpointTemp);
             setValue('.mHeatTargetTemp', result.master.heating.targetTemp);
             setValue('.mHeatCurrTemp', result.master.heating.currentTemp);